{"id":13095,"date":"2025-06-16T10:50:27","date_gmt":"2025-06-16T09:50:27","guid":{"rendered":"https:\/\/selfbits.de\/uncategorized\/7-wastes-of-lean-manufacturing\/"},"modified":"2025-06-26T12:42:40","modified_gmt":"2025-06-26T11:42:40","slug":"7-wastes-of-lean-manufacturing","status":"publish","type":"post","link":"https:\/\/selfbits.de\/en\/learn\/lean-management\/7-wastes-of-lean-manufacturing\/","title":{"rendered":"7 wastes of lean manufacturing"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"13095\" class=\"elementor elementor-13095 elementor-13077\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7ce4d81 e-flex e-con-boxed e-con e-parent\" data-id=\"7ce4d81\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-372c25e e-con-full e-flex e-con e-child\" data-id=\"372c25e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-aab01a0 e-con-full e-flex e-con e-child\" data-id=\"aab01a0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-68fed47 elementor-widget elementor-widget-breadcrumbs\" data-id=\"68fed47\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"breadcrumbs.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<p id=\"breadcrumbs\"><span><span><a href=\"https:\/\/selfbits.de\/en\/\">Startseite<\/a><\/span><\/span><\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bdd1f3c elementor-widget elementor-widget-theme-post-title elementor-page-title elementor-widget-heading\" data-id=\"bdd1f3c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-title.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">7 wastes of lean manufacturing<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9c381ba elementor-widget elementor-widget-text-editor\" data-id=\"9c381ba\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tIdentify waste and increase efficiency in your production. \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-b327aa4 e-con-full e-flex e-con e-child\" data-id=\"b327aa4\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-cc8a111 elementor-widget elementor-widget-image\" data-id=\"cc8a111\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1536\" height=\"1024\" src=\"https:\/\/selfbits.de\/wp-content\/uploads\/2021\/08\/7-verschwendungsarten-grafik.webp\" class=\"attachment-full size-full wp-image-11762\" alt=\"\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3754086 elementor-widget elementor-widget-text-editor\" data-id=\"3754086\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Image: Sample illustration<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-ad02fc4 e-con-full e-flex e-con e-child\" data-id=\"ad02fc4\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-bdb3197 elementor-widget elementor-widget-heading\" data-id=\"bdb3197\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Introduction<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7073377 elementor-widget elementor-widget-text-editor\" data-id=\"7073377\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>In classical lean management according to the teachings of Taiichi Ohno, <strong>7 types of waste<\/strong> are distinguished. Numerous examples of these 7 wastes of lean manufacturing (known as \u201cMuda\u201d in Japanese) can be found in every production environment. Therefore, it should not be misunderstood: a complete elimination of waste is not possible. In fact, they can sometimes cause each other, such as a reduction in inventory triggering waiting times for resupply. At the same time, they can multiply: overproduction increases inventory, and consequently, the transportation effort.   <\/p><p>Knowledge of the 7 wastes of lean manufacturing is intended to help identify process weaknesses and efficiency losses more easily and reduce them more effectively.<\/p><p>A quick overview over the <strong>7 wastes of lean manufacturing<\/strong>:<\/p><ul><li><strong>Transport<\/strong><\/li><li><strong>Inventory<\/strong><\/li><li><strong>Motion<\/strong><\/li><li><strong>Waiting<\/strong><\/li><li><strong>Overproduction<\/strong><\/li><li><strong>Over-Engineering \/ Incorrect Technology<\/strong><\/li><li><strong>Defects \/ Rework<\/strong><\/li><\/ul><p> <\/p><p>A useful mnemonic for remembering the 7 wastes of lean manufacturing is the acronym TIM WOOD (<strong>T<\/strong>ransport, <strong>I<\/strong>nventory, <strong>M<\/strong>ovement, <strong>W<\/strong>aiting, <strong>O<\/strong>ver-Production, <strong>O<\/strong>ver-Engineering, <strong>D<\/strong>efects).<\/p><p>All <strong>seven types of waste<\/strong> share the characteristic of being non-value-adding processes in production. Strictly speaking, only the primary utilization time of the operational resources is value-adding. Therefore, in a project, the activities that are non-value-adding and thus represent waste must be identified.   <\/p><p>The scope of the project should include the assessment of waste. For example, the transport of components to hardening furnaces in another hall is a non-value-adding activity. However, if considered at the operational level, such as within the framework of a <a href=\"https:\/\/de.wikipedia.org\/wiki\/Kontinuierlicher_Verbesserungsprozess\">continual improvement process<\/a> (CIP), the rough layout of the production is assumed to be fixed, and the transport is mandatory. To reflect this situation, the category of value-enabling processes can be introduced, as transport enables the value creation brought by the hardening furnaces. On a strategic level, this would still be critically examined as a non-value-adding activity.    <\/p><p>In addition to the above-mentioned \u201c<strong>basic types of waste<\/strong>\u201c, further <strong>types of waste<\/strong> are distinguished depending on the literature. These include: <\/p><ul><li><strong>Unused talents of employees<\/strong><\/li><li><strong>Variations\/non-harmonized production processes<\/strong><\/li><li><strong>Overburdening of people, machines, and materials<\/strong><\/li><li><strong>Energy<\/strong><\/li><li><strong>Energy<\/strong><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5408b99 e-con-full e-flex e-con e-child\" data-id=\"5408b99\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-bbda25d elementor-widget elementor-widget-heading\" data-id=\"bbda25d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">1. Transport<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-20c65da e-con-full e-flex e-con e-child\" data-id=\"20c65da\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-32b79f0 elementor-widget elementor-widget-heading\" data-id=\"32b79f0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Description:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bb6bb29 elementor-widget elementor-widget-text-editor\" data-id=\"bb6bb29\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Transport is not a value-adding activity. However, it is very prevalent and is an integral part of manufacturing processes within companies, often referred to as intralogistics. Transport encompasses any movement, whether of (raw) materials, semi-finished and finished products, tools, or equipment.  <\/p><p>Due to process-related, physical, and structural conditions, transport is often unavoidable and thus frequently falls into the category of necessary value-enabling waste. Nonetheless, the goal should be to reduce transport as much as possible and to keep walking and transport distances as short as possible.<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d268552 e-con-full e-flex e-con e-child\" data-id=\"d268552\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ea8ad1a elementor-widget elementor-widget-heading\" data-id=\"ea8ad1a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6776fa6 elementor-widget elementor-widget-text-editor\" data-id=\"6776fa6\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Transport within process steps<\/li><li>Transport of intermediate products to and from intermediate storage<\/li><li>Transport to and from external warehouses<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-8d6cf8e e-con-full e-flex e-con e-child\" data-id=\"8d6cf8e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4dab0e1 elementor-widget elementor-widget-heading\" data-id=\"4dab0e1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Impact:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2b5e95f elementor-widget elementor-widget-text-editor\" data-id=\"2b5e95f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Transport binds employee capacities and operational resources (containers, forklifts). Unnecessary transport can cause waiting times for other processes.  <\/li><li>Transporting incorrect quantities can lead to a lack of material availability or unnecessarily large inventories.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-acdc9c2 e-con-full e-flex e-con e-child\" data-id=\"acdc9c2\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-66c999e elementor-widget elementor-widget-heading\" data-id=\"66c999e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Possible Solutions: <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8aa60c2 elementor-widget elementor-widget-text-editor\" data-id=\"8aa60c2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li><a href=\"https:\/\/www.orghandbuch.de\/Webs\/OHB\/DE\/OrganisationshandbuchNEU\/4_MethodenUndTechniken\/Methoden_A_bis_Z\/Kanban\/Kanban_node.html\">Kanban<\/a> or <a href=\"https:\/\/de.wikipedia.org\/wiki\/Push-Pull-Strategie\">Pull Production<\/a>: Production and transport of the Kanban quantity are triggered only when an (internal) customer consumes it.<\/li><li>Layout Optimization of Manufacturing: Using tools such as value stream mapping or path analysis through spaghetti diagrams to minimize transport distances.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-17b3d1e e-con-full e-flex e-con e-child\" data-id=\"17b3d1e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a7a7f3d elementor-widget elementor-widget-heading\" data-id=\"a7a7f3d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">2. Inventory<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-88fcc8b e-con-full e-flex e-con e-child\" data-id=\"88fcc8b\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0f06fc5 elementor-widget elementor-widget-heading\" data-id=\"0f06fc5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Description:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-24ecc17 elementor-widget elementor-widget-text-editor\" data-id=\"24ecc17\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tAny type of inventory can be considered waste, whether it is raw materials and semi-finished products within the production process or finished goods after completion. These inventories incur holding costs, such as opportunity costs for the tied-up capital and, depending on the item, potential depreciation due to aging or perishability. In extreme cases, a complete loss of value can occur if certain processing deadlines are not met. Therefore, inventories should be reduced to an appropriate minimum. The appropriateness is determined by process-related conditions, required service levels, and batch sizes of preceding and subsequent processes.       \n\nHowever, it can also be a competitive advantage for companies to have inventory on hand and always be ready to deliver. Overall, there should always be a balance between the costs of holding inventory (storage costs, tied-up capital, depreciation) and the costs of not meeting customer demand.  \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d98edb1 e-con-full e-flex e-con e-child\" data-id=\"d98edb1\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7f213fc elementor-widget elementor-widget-heading\" data-id=\"7f213fc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-195742f elementor-widget elementor-widget-text-editor\" data-id=\"195742f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Extensive finished goods inventory for products that are rarely ordered<\/li><li>Intermediate storage between production steps<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-76cc19f e-con-full e-flex e-con e-child\" data-id=\"76cc19f\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-db4a6bd elementor-widget elementor-widget-heading\" data-id=\"db4a6bd\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Impact:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-59c378b elementor-widget elementor-widget-text-editor\" data-id=\"59c378b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p><span class=\"TextRun SCXW47456810 BCX0\" lang=\"DE-DE\" xml:lang=\"DE-DE\" data-contrast=\"none\"><span class=\"NormalTextRun SCXW47456810 BCX0\">High inventories can conceal other issues in production. For example, a lack of process harmonization can be masked by high  <\/span><span class=\"NormalTextRun SCXW47456810 BCX0\">safety<\/span> <span class=\"NormalTextRun SCXW47456810 BCX0\">stocks<\/span>.<\/span><span class=\"EOP SCXW47456810 BCX0\" data-ccp-props=\"{\"201341983\":0,\"335557856\":16777215,\"335559739\":420,\"335559740\":240}\"> <\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-64f515f e-con-full e-flex e-con e-child\" data-id=\"64f515f\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4af071d elementor-widget elementor-widget-heading\" data-id=\"4af071d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Possible Solutions: <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fe77dbc elementor-widget elementor-widget-text-editor\" data-id=\"fe77dbc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Kanban or Pull Production<\/strong>: Production is triggered only when an internal customer consumes the Kanban quantity, reducing inventory to a few Kanban quantities.<\/li><li><a href=\"https:\/\/de.wikipedia.org\/wiki\/ABC-Analyse\">ABC Analysis<\/a> and Service Level Determination: Analyzing items based on their importance and setting appropriate service levels to optimize inventory management.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-e137fe3 e-con-full e-flex e-con e-child\" data-id=\"e137fe3\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-bdfa197 elementor-widget elementor-widget-heading\" data-id=\"bdfa197\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">3. Motion<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3ba278f e-con-full e-flex e-con e-child\" data-id=\"3ba278f\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4551146 elementor-widget elementor-widget-heading\" data-id=\"4551146\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Description:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-84d3bd2 elementor-widget elementor-widget-text-editor\" data-id=\"84d3bd2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tUnnecessary movement and travel reduce productivity. Unnecessary movement starts with the inconvenient placement of two tools that are used consecutively and escalates to having to walk across the shop floor to bring material or tools to the workstation. \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-0f47189 e-con-full e-flex e-con e-child\" data-id=\"0f47189\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f8451e9 elementor-widget elementor-widget-heading\" data-id=\"f8451e9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bc7a712 elementor-widget elementor-widget-text-editor\" data-id=\"bc7a712\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Reaching for tools<\/li><li>Centralized tool distribution<\/li><li>Lack of workplace ergonomics<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-f437734 e-con-full e-flex e-con e-child\" data-id=\"f437734\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-a8af146 elementor-widget elementor-widget-heading\" data-id=\"a8af146\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Impact:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4814ddc elementor-widget elementor-widget-text-editor\" data-id=\"4814ddc\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Movement ties up employees\u2019 time that could be used productively.<\/li><li>nadequate and unfavorable <a href=\"https:\/\/selfbits.de\/en\/learn\/digital-production-i40\/5s\/\">workplace ergonomics<\/a> reduce efficiency and can also lead to workplace accidents and poor quality.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-82d19c8 e-con-full e-flex e-con e-child\" data-id=\"82d19c8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5929484 elementor-widget elementor-widget-heading\" data-id=\"5929484\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Possible Solutions: <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-bb3e968 elementor-widget elementor-widget-text-editor\" data-id=\"bb3e968\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Observation and Documentation of Workflows: Followed by the arrangement of equipment to minimize movement.<\/li><li>Provision of Frequently Used Tools and Equipment Near Workstations: Ensuring tools and materials are readily accessible to reduce unnecessary movement.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-a534c55 e-con-full e-flex e-con e-child\" data-id=\"a534c55\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-3173d65 elementor-widget elementor-widget-heading\" data-id=\"3173d65\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">4. Waiting<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-5562452 e-con-full e-flex e-con e-child\" data-id=\"5562452\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e90e2af elementor-widget elementor-widget-heading\" data-id=\"e90e2af\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Description:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a360013 elementor-widget elementor-widget-text-editor\" data-id=\"a360013\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Waiting refers to the time when a worker is not adding value, such as waiting for the completion of a production process or for material replenishment. <\/p><p>Similarly, material can also \u201cwait,\u201d meaning idle times during which a product is not undergoing value-adding processes, leading to increased lead time. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3f74dfe e-con-full e-flex e-con e-child\" data-id=\"3f74dfe\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-f9009a0 elementor-widget elementor-widget-heading\" data-id=\"f9009a0\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-caa9dab elementor-widget elementor-widget-text-editor\" data-id=\"caa9dab\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Waiting for the availability of production equipment<\/li><li>Waiting for material replenishment<\/li><li>Waiting for feedback from supervisors, colleagues, or (internal) customers<\/li><li>Batch sizes &gt;1, as this forces material to have idle times<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-d0aa3f2 e-con-full e-flex e-con e-child\" data-id=\"d0aa3f2\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-64c325f elementor-widget elementor-widget-heading\" data-id=\"64c325f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Impact:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-fbadad1 elementor-widget elementor-widget-text-editor\" data-id=\"fbadad1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Waiting times directly contribute to an increase in lead time. At the same time, they reduce employee productivity. As a result, longer lead times can lead to order delays and economic damage.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9605360 e-con-full e-flex e-con e-child\" data-id=\"9605360\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-cf67c56 elementor-widget elementor-widget-heading\" data-id=\"cf67c56\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Possible Solutions: <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3a6aa69 elementor-widget elementor-widget-text-editor\" data-id=\"3a6aa69\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li><strong>Kanban or Pull Production<\/strong>: Trigger production only when the Kanban quantity is consumed by an internal customer, thereby reducing waiting times.<\/li><li>Combining Equipment and Processes: Fill waiting times with value-adding activities by handling multiple machines or processes (\u201cMulti-Machine\/Process-Handling\u201d).<\/li><li>U-shaped Material Flow Layout: Optimize material flow to reduce waiting times.<\/li><li>Setup Time Optimization (<a href=\"https:\/\/de.wikipedia.org\/wiki\/Single_Minute_Exchange_of_Die\">SMED<\/a>): Reduce setup times to minimize waiting.<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-19cac2e e-con-full e-flex e-con e-child\" data-id=\"19cac2e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b2180e2 elementor-widget elementor-widget-heading\" data-id=\"b2180e2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">5. Overproduction<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1d2abdc e-con-full e-flex e-con e-child\" data-id=\"1d2abdc\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-977c13b elementor-widget elementor-widget-heading\" data-id=\"977c13b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Description:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dff7539 elementor-widget elementor-widget-text-editor\" data-id=\"dff7539\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Overproduction occurs when more is produced than what is currently demanded by customers. In the case of make-to-stock production, this is common and leads to inventories. As previously discussed regarding inventories, this can also be a competitive advantage. However, overproduction always creates a need for storage space and incurs storage costs. In the production of perishable goods, the impacts are particularly critical, necessitating optimization to minimize overproduction as much as possible. Additionally, the future demand for produced quantities is not guaranteed, and the revenue that can be achieved is uncertain.     <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2c5e608 e-con-full e-flex e-con e-child\" data-id=\"2c5e608\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-aadbb58 elementor-widget elementor-widget-heading\" data-id=\"aadbb58\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-39d3438 elementor-widget elementor-widget-text-editor\" data-id=\"39d3438\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Production of Products for Stock<\/li><li>Producing in batch sizes that exceed immediate demand.<\/li><li>Selling Stocked Goods at Discounts<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4b6f0c0 e-con-full e-flex e-con e-child\" data-id=\"4b6f0c0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6bb8e05 elementor-widget elementor-widget-heading\" data-id=\"6bb8e05\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Impact:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f923b2b elementor-widget elementor-widget-text-editor\" data-id=\"f923b2b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul>\n \t<li>Creates storage requirements and incurs storage costs.<\/li>\n \t<li>Extension of lead times and delivery times directly when inappropriate batch sizes are chosen, and indirectly through the allocation of equipment and resources.<\/li>\n<\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2f51fd0 e-con-full e-flex e-con e-child\" data-id=\"2f51fd0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-d5a2798 elementor-widget elementor-widget-heading\" data-id=\"d5a2798\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Possible Solutions: <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2d48a62 elementor-widget elementor-widget-text-editor\" data-id=\"2d48a62\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Measuring utilization metrics to harmonize production<\/li><li>Optimizing batch sizes, e.g., with <a href=\"https:\/\/de.wikipedia.org\/wiki\/One-Piece-Flow\">One-Piece-Flow<\/a><\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9109243 e-con-full e-flex e-con e-child\" data-id=\"9109243\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-78c7eb9 elementor-widget elementor-widget-heading\" data-id=\"78c7eb9\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">6. Over-Engineering \/ Incorrect Technology<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-04c1c5e e-con-full e-flex e-con e-child\" data-id=\"04c1c5e\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-b59803c elementor-widget elementor-widget-heading\" data-id=\"b59803c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Description:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c35eb14 elementor-widget elementor-widget-text-editor\" data-id=\"c35eb14\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tOver-Engineering or incorrect technology and unsuitable processes refer to unnecessarily complex or inadequate designs and manufacturing processes. In addition to the examples mentioned below, this could be due to a machine that is capable of producing a much higher quality than actually needed for a component. However, unnecessarily complex designs can also be wasteful if a simpler solution equally meets customer requirements. It is essential to identify the critical voice of the customer and develop or select corresponding processes and products accordingly.   \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-2f191ea e-con-full e-flex e-con e-child\" data-id=\"2f191ea\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-8154a56 elementor-widget elementor-widget-heading\" data-id=\"8154a56\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f55126f elementor-widget elementor-widget-text-editor\" data-id=\"f55126f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Higher quality of a workpiece than necessary due to enjoyment of technical feasibility<\/li><li>Lack of knowledge about the actual purpose of the component<\/li><li>Maintaining existing processes and hierarchies without economic necessity<\/li><li>\u201cWe have always done it this way\u201d<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-cf65ce4 e-con-full e-flex e-con e-child\" data-id=\"cf65ce4\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-5827003 elementor-widget elementor-widget-heading\" data-id=\"5827003\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Impact:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e2c01e2 elementor-widget elementor-widget-text-editor\" data-id=\"e2c01e2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The effects can vary from immediate negative impacts to hindering additional positive influences. Depending on the individual case, additional costs, time loss, higher scrap rates, or lower margins may occur. <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-c7f8f95 e-con-full e-flex e-con e-child\" data-id=\"c7f8f95\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-524903b elementor-widget elementor-widget-heading\" data-id=\"524903b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Possible Solutions: <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3b0a47e elementor-widget elementor-widget-text-editor\" data-id=\"3b0a47e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Capturing the Critical Voice of the Customer (e.g., House of Quality (QFD))<\/li><li>Critical evaluation of the processes used<\/li><li>Change management<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-9fbf43b e-con-full e-flex e-con e-child\" data-id=\"9fbf43b\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-77e3273 elementor-widget elementor-widget-heading\" data-id=\"77e3273\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">7. Defects \/ Rework<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-bede958 e-con-full e-flex e-con e-child\" data-id=\"bede958\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e5b66af elementor-widget elementor-widget-heading\" data-id=\"e5b66af\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Description:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-667bf98 elementor-widget elementor-widget-text-editor\" data-id=\"667bf98\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\tDefects and rework are certainly the most immediate and obvious of the 7 types of waste. Particularly when scrap and defects occur late in a manufacturing process, a large portion or even all of the added value is lost. Here, all previous wastes that may have been introduced into the process are also magnified.  \t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-0597537 e-con-full e-flex e-con e-child\" data-id=\"0597537\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-6c414e7 elementor-widget elementor-widget-heading\" data-id=\"6c414e7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Examples:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-9fb328a elementor-widget elementor-widget-text-editor\" data-id=\"9fb328a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>Component fails End-of-Line QA<\/li><li>Processing produces errors, and parts must be reworked<\/li><li>Process parameters are incorrectly selected, leading to scrap<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3a1289f e-con-full e-flex e-con e-child\" data-id=\"3a1289f\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-ccddea2 elementor-widget elementor-widget-heading\" data-id=\"ccddea2\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Impact:<\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-92a162f elementor-widget elementor-widget-text-editor\" data-id=\"92a162f\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>In make-to-order scenarios, scrap and rework directly lead to delays in delivery to customers, while in make-to-stock, the impact may be less severe<\/li><li>Production costs for all batches of the product increase, and margins decrease<\/li><li>Systematic errors can affect an entire batch, having particularly severe impacts<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-cde2502 e-con-full e-flex e-con e-child\" data-id=\"cde2502\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-be077c8 elementor-widget elementor-widget-heading\" data-id=\"be077c8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h3 class=\"elementor-heading-title elementor-size-default\">Possible Solutions: <\/h3>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4869c8a elementor-widget elementor-widget-text-editor\" data-id=\"4869c8a\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<ul><li>In-line quality control<\/li><li><a href=\"https:\/\/selfbits.de\/en\/learn\/poka-yoke\/\">Poka-Yoke<\/a> and other Lean Management methods to reduce errors<\/li><li>One-Piece-Flow to limit the impact of systematic errors<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Increase the efficiency of your production by identifying and eliminating the 7 wastes of lean manufacturing in your production process.<\/p>\n","protected":false},"author":16,"featured_media":11762,"comment_status":"closed","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"content-type":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[32,30],"tags":[],"class_list":["post-13095","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lean-management","category-learn"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>7 wastes of lean manufacturing - Selfbits GmbH<\/title>\n<meta name=\"description\" content=\"Transport, inventory, motion, waiting, overproduction, incorrect technology, defects. 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