{"id":13174,"date":"2025-06-16T14:26:50","date_gmt":"2025-06-16T13:26:50","guid":{"rendered":"https:\/\/selfbits.de\/uncategorized\/value-stream-design-in-manufacturing\/"},"modified":"2025-06-25T09:49:40","modified_gmt":"2025-06-25T08:49:40","slug":"value-stream-design-in-manufacturing","status":"publish","type":"post","link":"https:\/\/selfbits.de\/en\/learn\/value-stream-design-in-manufacturing\/","title":{"rendered":"Value Stream Design in Manufacturing"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"13174\" class=\"elementor elementor-13174 elementor-6581\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-16baeccb e-flex e-con-boxed e-con e-parent\" data-id=\"16baeccb\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-16a21cf8 e-con-full e-flex e-con e-child\" data-id=\"16a21cf8\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-1554f8da e-con-full e-flex e-con e-child\" data-id=\"1554f8da\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-4cdfd7b elementor-widget elementor-widget-breadcrumbs\" data-id=\"4cdfd7b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"breadcrumbs.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<p id=\"breadcrumbs\"><span><span><a href=\"https:\/\/selfbits.de\/en\/\">Startseite<\/a><\/span><\/span><\/p>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5c65e0d7 elementor-widget elementor-widget-theme-post-title elementor-page-title elementor-widget-heading\" data-id=\"5c65e0d7\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"theme-post-title.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h1 class=\"elementor-heading-title elementor-size-default\">Value Stream Design in Manufacturing<\/h1>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3a015 elementor-widget elementor-widget-text-editor\" data-id=\"3a015\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Value stream design aims to eliminate the causes of waste uncovered during the value stream analysis by developing a future-state process. The manufacturing steps identified are linked by continuous flow production or supermarket pull systems, so each process makes only what the next process needs, precisely when it needs it.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-4dab8ad0 e-con-full e-flex e-con e-child\" data-id=\"4dab8ad0\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1baa4e0d elementor-widget elementor-widget-image\" data-id=\"1baa4e0d\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"1536\" height=\"1024\" src=\"https:\/\/selfbits.de\/wp-content\/uploads\/2021\/11\/wertstromdesign-grafik.webp\" class=\"attachment-full size-full wp-image-11707\" alt=\"\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-cf22290 elementor-widget elementor-widget-text-editor\" data-id=\"cf22290\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Image: Sample illustration<\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-3a5ab50b e-con-full e-flex e-con e-child\" data-id=\"3a5ab50b\" data-element_type=\"container\" data-e-type=\"container\" data-settings=\"{&quot;background_background&quot;:&quot;classic&quot;}\">\n\t\t\t\t<div class=\"elementor-element elementor-element-55970c91 elementor-widget elementor-widget-heading\" data-id=\"55970c91\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Introduction<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-24bb2bc8 elementor-widget elementor-widget-text-editor\" data-id=\"24bb2bc8\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>Value stream design is the second step of <a href=\"https:\/\/selfbits.de\/en\/learn\/value-stream-management\/\">value-stream management<\/a>. Based on the current-state map, a \u201cfuture-state\u201d is drafted. The goal is to create an improved, customer-oriented flow of materials and information. The previous step, <a href=\"https:\/\/selfbits.de\/en\/learn\/value-stream-mapping\/\">value stream mapping<\/a>, laid the groundwork by tracing production backward from the customer (internal and external) to the supplier and recording the flows in a value-stream diagram.   <\/p><p>In short, value stream design sketches how today\u2019s production should work tomorrow, eliminating non-value-adding activities. The activity plan created during value stream mapping serves as the starting point.  <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-54fe27c elementor-widget elementor-widget-heading\" data-id=\"54fe27c\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Procedure<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-3969968e elementor-widget elementor-widget-text-editor\" data-id=\"3969968e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>When designing the value stream, follow these seven guiding principles:<\/p><ol><li>Assemble to the takt time<\/li><li>Develop continuous flow wherever possible<\/li><li>Use supermarket pull systems for production control<\/li><li>Plan production at only one point in the value stream (the pacemaker process)<\/li><li>Level the mix and volume of products at the pacemaker process over the available time<\/li><li>Create an \u201cinitial pull\u201d by releasing and withdrawing small, even work batches at the pacemaker process<\/li><li>Develop the upstream processes so they can \u201cmake every part every day.\u201d<\/li><\/ol>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-e736779 elementor-widget elementor-widget-heading\" data-id=\"e736779\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Characteristics of Value Stream Design<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-7c512f1 elementor-widget elementor-widget-text-editor\" data-id=\"7c512f1\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>One of the main goals is to link all processes in the value stream so they flow as a single stream, driven primarily by customer pull. Tight coupling of processes shortens lead time while reducing inventory, defects, and scrap. Control shifts from managing individual processes to steering an entire, efficient, customer-oriented value stream.   <\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-6a9a861 elementor-widget elementor-widget-heading\" data-id=\"6a9a861\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Objectives of Value Stream Design<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-2c52a99 elementor-widget elementor-widget-text-editor\" data-id=\"2c52a99\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t\t\t\t\t<p>The objective of value stream design is to work on the overall picture and not just on individual manufacturing processes. The focus is on the holistic optimization of production \u2013 \u201cfrom ramp to ramp\u201d and then on to suppliers and customers. <\/p><p>The focus is on the big picture, not isolated manufacturing steps\u2014optimizing production holistically \u201cfrom dock to dock,\u201d and ultimately extending to suppliers and customers.<\/p><ul><li>Reduce inventories<\/li><li>Shorten lead times<\/li><li>Improve quality<\/li><li>Increase delivery reliability to the customer<\/li><\/ul>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Value stream design aims to eliminate the causes of waste uncovered during the value stream analysis by developing a future-state process.<\/p>\n","protected":false},"author":3,"featured_media":11707,"comment_status":"closed","ping_status":"open","sticky":false,"template":"elementor_header_footer","format":"standard","meta":{"content-type":"","_monsterinsights_skip_tracking":false,"_monsterinsights_sitenote_active":false,"_monsterinsights_sitenote_note":"","_monsterinsights_sitenote_category":0,"footnotes":""},"categories":[32,30],"tags":[],"class_list":["post-13174","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-lean-management","category-learn"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.9 - 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