Reduce waste

Ensure the quality of your products and reduce your manufacturing costs

Transparency
Automatic monitoring of critical process parameters allows you to detect deviations immediately—rather than only at the end of production.
Competitiveness
Less rework means lower costs, higher delivery reliability, and better customer satisfaction.
Digital assistance
By recording the reasons for rejects directly on the tablet, you create a structured database for continuous improvement processes.
Compliant with standards
Our solutions comply with the requirements of VDI 5600. This means they are ideally equipped to meet existing and future challenges.

The challenge

Quality deviations are often detected too late, inadequately documented, and not systematically analyzed. The result: high rework and reproduction costs, delays, and unnecessary waste of resources. It doesn’t have to be that way.
Automated data collection and routine quality controls enable early detection of quality problems. If there are deviations from defined process parameters, such as pressure, temperature, or cycle times, error messages are generated automatically. Waste can be detected during ongoing production and countermeasures can be initiated before major damage or delays occur. By reacting quickly, you can ensure that you meet your deadlines and avoid costly rework.

The solution

Efficient documentation and root cause analysis

If waste occurs, it is recorded directly and easily on the tablet:

  • Type of waste
  • Identified reason
  • Responsible work area/machine


All recorded data is stored in a central database for analysis, reporting, and the initiation of corrective measures.

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Systematically avoiding sources of error

A common cause of scrap is providing production with outdated or incorrect information (e.g., work instructions, recipes, test plans). By providing up-to-date information digitally directly to the workplace, the occurrence of waste is reduced preventively.
“Selfbits won me over with its speed, high level of expertise, and cooperative partnership.”

-Jens Frank, Managing Director of Karl Reichenbach GmbH

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See Selfbits solutions in action!
Download the full case study here:

Do you have any special requirements?

We develop tailor-made solutions for your production.

Every production process is unique. That’s why we work with you to develop MES solutions that are tailored precisely to your individual requirements.